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Aluminum Extrusion Profiles

We produce aluminum extrusion profiles and related products used for a wide range of purposes in many industries. Our team has over 10 years of experience in the aluminum extrusion industry and is ready to customize the equipment according to your personal projects and requirements. Our products are made of 6060 and 6061 alloys, they are strong, stable, and recyclable, which is especially important in this age of environmental awareness.

HOW DOES ALUMINUM EXTRUSION WORK?

There are several key steps in the aluminum extrusion process. First, the shape of the forming die is chosen. It can be either a standard one or a one designed particularly for this order. After the shape is picked and ready, it is time to preheat a cylindrical aluminum billet. The temperature depends on the type of extrusion, and it can be cold, warm, or hot. The average temperature for the extrusion process is about 480ºC.

Later on, it is time to apply pressure to the billet using a ram to push it through the die. As a result, you get an elongated piece of aluminum shaped as the die opening. It is then cooled down at room temperature and moved to the stretcher to be further straightened and hardened.

Next comes the stage of cutting the long product into pieces of the required length. The profiles are then put through an aging oven. This is where the extruded aluminum gets even stronger. At the end, it is time to add finishing touches, such as paint the profiles or work on the surface’s texture and brightness.

TYPES OF PROFILES WE MAKE

There is a vast variety of extrusion profile types that can be created. You can get a required number of void spaces to make the final construction more lightweight. There are multiple shapes to choose from: triangular, square, rectangular, round tubes, beams, bars, tees, angles, T-slot aluminum profiles, and many more.

WAYS TO USE PROFILES WE MAKE

Extruded aluminum profiles are often used in all kinds of manufacturing and processing industries. As they are strong yet lightweight, they can be built into different configurations. In other cases, these profiles can be used to reduce the weight of the final products. Extrusions are employed as parts of structural aluminum framing systems in such products as windows, office walls, bikes, and cars. As aluminum alloys and more advanced surface coating techniques are being developed, the number of ways to use extrusion profiles increases.

ADVANTAGES OF PROFILES WE MAKE

We’ve got a collection of standard dies and shapes to make aluminum profiles. However, the possibilities are almost unlimited. You can contact our company with a custom project and place an order for custom-shape profiles that meet your production requirements. Aluminum billets can be shaped into a variety of forms without requiring a lot of energy for the forming process. The aluminum extrusion process has a relatively low energy footprint, which means there are low tooling and manufacturing costs. Out of all metals, aluminum demonstrates an impressive strength to weight ratio that makes it an excellent choice for industrial applications.

We offer a full range of services using cutting-edge technologies, contact us by filling in the inquiry form below or call us at +1-718-303-2335 when you are looking for a top aluminum manufacturer to extrude standard or custom aluminum profiles for your business.

Our Benefits

Quick Turnaround
Get high-quality products by the time fixed in the contract.
Quality Assurance
Aluminum extrusion processes meet governmental standards DIN EN 12020-2 and GOST22233-2018
Highly Technological Equipment
Professional staff working with machines from leading world manufacturers
Full-Cycle Production
Aluminum profile production from raw materials to packing and delivery.
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How does it work?
1. Custom Order Design
Analyze your needs and get in touch with our custom design service. Meet all of your requirements with endless aluminum extrusion possibilities.
2. Aluminum Production
We do casting and extrusion to make your aluminum extrusion products outstanding. We also make translucent aluminum structures.
3. Aluminum Finishing
We offer attractive aluminum finishing techniques including anodizing, powder coating, and more.
4. Packaging & Delivery
BK-ALPROF offers custom packaging solutions suitable for all extruded aluminum shapes. All products will be safely delivered within a fixed time.
20
Years in Business
3
Press Lines
18,000 t
Capacity Per Year
15,000m2
Plant Area
Explore the possibilites
For the growing demand for custom aluminum extrusion products, we aim at providing a variety of aluminum solution for you
Stages of Aluminum Extrusion
Casting
Casting
Casting
We make a mixture of raw materials that are melted down to make an alloy. Then we form aluminum into a wide array of products.
Extrusion
Extrusion
Extrusion
The billet is transferred to the cradle and then crushed against the die, becoming shorter and wider until it has full contact with the container walls.
Quenching
Quenching
Quenching
The extrusion profile is quickly cooled to preserves characteristics, mechanical properties, and tolerances.
Aging
Aging
Aging
We treat the extrusion profile with heat to obtain maximum strength, hardness, and elasticity.
Finishing and packaging
Finishing and packaging
Finishing and packaging
The final step is surface finishing to protect the profile and enhance its appearance.
Quality Is Guaranteed
Raw materials used in the production of aluminum profiles meet the id="name"ents of the governmental standard GOST 4784-97 and international standard DIN-EN 573-3.

Compliance of products with id="name"ents of governmental standards DIN EN 12020-2, GOST22233-2018 is confirmed by the Certificate of conformity №РОСС RU.АЕ58.Н11994.
FAQ
Is there a minimum order quantity?
You can order any amount over 500 kg or 1102 lbs.
What is the difference between 6060 and 6061 aluminum alloys?
Both alloys have great surface qualities, but 6060 has higher extrudability and is used for more complex shapes with thinner walls.
How can I order custom profiles?
Send us your specifications, we will find the best economical solution and manufacture custom extrusions that meet your needs at the lowest cost.
What types of finishing do you apply?
We apply anodizing and powder coating.
What countries do you ship your aluminum to?
We manufacture our profiles in Russia and ship them to every part of the world. The price will depend on various factors. Get in touch with us to know the details.
Custom Aluminum Extrusion for Your Business